Our company works according to the client’s documents and satisfies the demands outlined in the construction documentation and in the State Standard 23544-84, and if required reconcils the changes with the client.

If required our specialists will help you in choosing modern component parts and in designing of the construction documentation with the help of modern technologies.

The process of manufacturing consists of several stages and depends on the serial production, according to the type of the wiring different modern equipment and technology of assemblage can be used.

Our technologists design individual technology of assemblage for each serial product and also prepare operating instructions for each procedure.

Preparation of the material

Wire marking along the entire length with a step of 30-50mm (the step can be changed) with the ink jet marker AXT.

• Preparation of the wire according to the size with the insulation removal from both ends or with the insulation shifting using the equipment Komax
• Preparation of the wire and the tube on the table-ruler
• Preparation of the tube with the machine Komax

 

• Preparation of the wire and production of the conductors on the automatic line Kodera with the crimping of the necessary contact from one or both sides and with the quality verification of each contact

Assemblage of the wires into a tourniquet

On the mounting tables the wires are assembled into a tourniquet with the TB tube and the insulating tape or with a corrugated tube with connectors.

   

Wire tourniquets connected with a strap of the PVC tape or with clamps are assembled at the templates or a conveyor line.

Reinforcement of contacts

The reinforcement of contacts for the wire tourniquets are performed using the cold pressing method on the presses Mekal and Gamma (the press force of 2-8 tons).

  

The breakout force before and during the procedure is controlled visually and on a tearing machine.

Shoe and jack installation

Installation of shoes and connectors is conducted on a mounting area on the previously reinforced contacts till fixation or using the method of soldering the connectors.

Quality control department

Our quality control department performs:

- incoming inspection of component parts;

- interoperable control of the manufacturing process ;

- outcoming control of the finished products:

1) wire check on correspondance with the construction documentation;

2) geometric size check;

3) check of the wire reinforcement with contacts;

4) check of the integrity of electrical circuits on bench equipment.